Explore our high-demand standard and custom-slit tape offerings designed for transformers, coil winding, PCB masking, and heavy-duty structural attachments.
In modern industrial applications, Mylar tape (polyethylene terephthalate film coated with specialized pressure-sensitive adhesives) serves as an irreplaceable functional dielectric barrier, structural spacer, and thermal-chemical protection layer.
Lithium-ion pack architectures rely on flame-retardant Mylar tapes for cell wrapping, tab insulation, and busbar dielectric isolation. With high electrolyte immersion resistance and superior puncture resistance, our films withstand continuous swelling stress without micro-cracking.
Transformers operating at megahertz frequencies encounter intense dielectric and thermal friction. Our flame-retardant Mylar tapes (Class B 130°C certified) serve as primary-to-secondary interlayer isolation barriers, preventing arc discharge while keeping transformer dimensions ultra-compact.
Chemically stabilized polyester carriers laminated with clean-removal thermosetting silicone adhesive allow seamless masking over irregular metallic profiles. They prevent undercut leakage during aggressive anodizing baths and strip clean without adhesive residue after 200°C oven bakes.
Compare baseline engineering parameters to match your precise mechanical tension, thermal operating thresholds, and adhesive chemistry requirements.
| Substrate Material | Adhesive System | Total Thickness | Temp. Class | Dielectric Breakdown | Tensile Strength | Typical Application |
|---|---|---|---|---|---|---|
| PET Film (Mylar) | Thermosetting Acrylic | 0.055 mm ± 0.005 | 130°C (Class B) | 5.5 kV | ≥ 45 N/cm | Transformer outer wrap, bobbin coil insulation |
| PET Film (Green) | Cross-linked Silicone | 0.060 mm ± 0.005 | 200°C (Class H) | 6.0 kV | ≥ 50 N/cm | High-temp powder coating, PCB gold-finger masking |
| Polyimide (PI Film) | High-Performance Silicone | 0.055 mm ± 0.003 | 260°C (Class H+) | 6.5 kV | ≥ 55 N/cm | SMT wave soldering, EV battery tab insulation |
| Woven Glass Cloth | Thermosetting Rubber / Sil. | 0.180 mm ± 0.010 | 180°C (Class H) | 3.0 kV | ≥ 180 N/cm | Heavy motor coil lead banding, 3M 69 equivalent |
| Rolled Copper Foil | Conductive Acrylic | 0.065 mm ± 0.005 | 120°C | Grounding Path | ≥ 38 N/cm | EMI/RFI shielding, transformer Faraday cages |
How Zhuhai Huayuan Electronics guarantees regulatory safety and continuous logistical transparency for multinational Original Equipment Manufacturers.
Maintained since 2013, our quality framework enforces incoming polyester polymer resin tests, wet coating thickness monitoring via automated beta-gauge sensors, and comprehensive batch retention records for over 24 months to ensure complete downstream lot traceability.
Every coating run is SGS-tested. Our tapes strictly adhere to EU Directive 2011/65/EU (RoHS 2.0) and REACH SVHC regulations. Formulations remain halogen-free and antimony-free to satisfy environmental declarations for European, American, and Japanese consumer electronic tiers.
Our dual production facilities in Nanping Science Park (Zhuhai) and Tanzhou Town (Zhongshan) are paired with Huayuan International Technology (Hong Kong) Co., Ltd. for seamless currency settlement, direct air express dispatch, and high-volume container freight forwarding via Shenzhen and HK docks.
Advancing pressure-sensitive adhesive performance for high-voltage, compact electronics and sustainable circular manufacturing systems.
As EV battery architectures shift from 400V to 800V, dielectric safety requirements intensify. We are engineering modified polyimide-mylar hybrid backing materials with dielectric breakdown ratings exceeding 10 kV while maintaining an overall tape thickness under 60 microns.
To reduce VOC footprints and comply with tightening global carbon-neutral mandates, Huayuan is standardizing 100% solids UV-curable hot-melt acrylic systems, drastically cutting energy consumption during tunnel drying while matching high solvent and plasticizer resistance.
Miniaturized microelectronics require complex geometric tolerance windows within ±0.05 mm. Our expanded die-cutting lines support kiss-cutting, multi-tier liner pull tabs, and custom-indexed reels optimized for fully automated SMT pick-and-place placement heads.
Detailed technical, compliance, and custom-manufacturing answers for procurement directors and application engineers.
Mylar tape utilizes a polyethylene terephthalate (PET) film carrier that typically provides continuous temperature protection up to 130°C (Class B insulation) with specialized options reaching 200°C for short cycles. Polyimide film operates continuously at 260°C and can endure intermittent solder wave temperatures of 300°C. Mylar tape delivers equivalent dielectric breakdown protection at a significantly more cost-effective point for transformers, coils, and internal battery pack insulation.
Yes. We formulate customized halogen-free and flame-retardant acrylic adhesives coated onto specialized PET films that satisfy UL 510 flame-testing guidelines. These self-extinguishing tapes are ideal for consumer electronics chargers, high-frequency switch-mode power supplies (SMPS), and renewable energy inverter systems requiring certified fire safety.
Operating high-precision imported circular knife and razor slitters in dust-free workshops, we can slit master log rolls down to custom narrow widths of 2.0 mm with a tight slit tolerance of ±0.1 mm. Custom log lengths, extended core lengths, plastic core cleanroom packaging, and dry-edge (finger-lift) liners are fully supported for automated assembly lines.
Standard adhesive systems plasticize and dissolve when exposed to organic carbonate solvents (such as EC, DMC, and EMC) and battery salts (LiPF6). Our lithium battery cell insulation tapes employ heavily cross-linked, proprietary acrylic matrices that exhibit zero dissolution, minimal peel adhesion degradation, and complete copper/aluminum tab protection inside pouch and prismatic cells.
Browse our second group of advanced industrial tape solutions, covering LIB battery cell taping, high-viscosity acrylic VHB mounting, thermal dissipation, and high-temp PCB protection.
