Explore our foundational range of precision-coated polyimide, copper foil, acrylic nano gels, and structural double-sided adhesives engineered for zero-residue thermal isolation and assembly.
A rigorous examination of molecular stability, thermal endurance, and adhesive mechanical shear in high-stress electrical and electronic operating environments.
Kapton tape utilizes aromatic polyimide film synthesized via condensation polymerization of pyromellitic dianhydride (PMDA) and 4,4'-oxydianiline (ODA). This rigid molecular chain delivers exceptional dimensional stability across a thermal spectrum of -269°C to +400°C without mechanical degradation or dielectric breakdown.
Coated with high-purity, thermal-setting cross-linked organosilicone adhesives, our Kapton tapes maintain consistent peel strength (≥6.5 N/25mm) during extreme reflow conditions. They release cleanly from precious metal contacts, gold fingers, and ceramic substrates leaving zero siloxane residue or carbonaceous contamination.
Certified to UL 510 flammability standards with flame rating 94V-0. Huayuan's polyimide series features a dielectric strength exceeding 6.5 kV/mil, making it an indispensable insulation barrier for high-voltage transformer windings, traction motor stators, and aerospace harness bundling where space constraints prohibit bulky jackets.
| Film Grade | Total Caliper (mm) | Carrier / Adhesive System | Operating Temperature Range | Dielectric Breakdown | Tensile Strength (MPa) | Primary Industrial Standard |
|---|---|---|---|---|---|---|
| HY-PI-101 Standard | 0.055 ± 0.003 | Polyimide (0.025) / Silicone (0.030) | -40°C to +260°C | ≥ 5.5 kV | ≥ 135 | UL 510, RoHS |
| HY-PI-200 ESD Coated | 0.060 ± 0.003 | Antistatic Polyimide / Silicone | -40°C to +260°C | ≥ 5.8 kV | ≥ 140 | ESD S20.20 compliant |
| HY-PI-350 Heavy Duty | 0.090 ± 0.005 | Polyimide (0.050) / Silicone (0.040) | -60°C to +280°C | ≥ 7.5 kV | ≥ 210 | Class H Insulation |
| HY-PI-LAM Double Sided | 0.095 ± 0.005 | Silicone / Polyimide / Silicone | -40°C to +260°C | ≥ 6.0 kV | ≥ 130 | REACH / IEC 60454 |
Why Fortune 500 procurement teams, electronics manufacturing services (EMS), and specialty converters partner with Zhuhai Huayuan Electronics for sustained volume scalability.
Strategically situated in the Greater Bay Area, our dual production hubs in Zhuhai and Zhongshan maintain direct supply partnerships with polymer chemical leaders, minimizing resin price volatility and ensuring uninterrupted jumbo roll supply.
Equipped with four high-speed multi-stage reverse gravure coating heads and CNC high-speed rotary die cutters. We supply customized slit widths from 2mm to 1000mm, alongside precision kiss-cut dots, custom pull-tabs, and die-cut parts.
Every single master log, slit coil, and export carton is encoded with batch lot barcodes linked to our manufacturing execution system. Every shipment includes comprehensive Certificate of Analysis (CoA) records for peel, shear, and thickness.
Operating through Huayuan International Technology (Hong Kong) Co., Ltd., international clients enjoy seamless USD/EUR multi-currency clearing, duty drawback facilitation, bonded warehousing, and rapid export logistics via HK, Shenzhen, and Guangzhou hubs.
Industrial materials must satisfy evolving chemical safety and trade compliance mandates across North America, the European Union, and Asia-Pacific industrial corridors.
Every batch of Huayuan Kapton and polyester mylar tape is verified through independent SGS testing laboratories. Formulations are fully compliant with EU Directive 2011/65/EU (RoHS 3.0) and REACH (EC 1907/2006) containing zero substances of very high concern (SVHC) exceeding 0.1% w/w.
Selected Huayuan electrical insulation tapes carry verified Underwriters Laboratories (UL) yellow card listings under UL 510 for flame retardancy and electrical isolation up to Class H (180°C to 200°C continuous service rating). Essential for US automotive harness and industrial motor OEM qualifications.
For vacuum chamber, semiconductor sputtering, and aerospace satellite bus deployment, our special low-outgassing Kapton configurations undergo stringent thermal vacuum testing ensuring Total Mass Loss (TML) < 1.0% and Collected Volatile Condensable Material (CVCM) < 0.1%.
From advanced SMT surface mounting to EV battery prismatic cell wraps, our Kapton tapes withstand abrasive environments without dielectric breakdown.
During wave soldering and high-temperature lead-free solder baths, Kapton tape shields sensitive edge connectors, test pads, and microchips. Withstands peak wave temperatures of 260°C–280°C for up to 30 seconds without shrinkage, blistering, or solder infiltration, peeling off with zero residue.
Specified by electric vehicle pack engineers for cylindrical cell terminal sealing, pouch cell tab wrapping, and prismatic cell external insulation. High puncture resistance prevents dendrite perforation, while chemical inertness ensures zero degradation when exposed to harsh battery organic carbonates.
Lightweight polyimide backing reduces aircraft wiring harness weight compared to conventional PTFE or fluoropolymer jackets. Provides exceptional corona resistance, radiation tolerance, and mechanical abrasion resistance across commercial aircraft avionics and deep-space instrumentation.
Analysis of high-frequency power electronics, silicon carbide (SiC) semiconductors, and clean energy storage accelerating the transition toward specialty Kapton tapes.
The rapid shift from 400V to 800V EV charging platforms dramatically raises partial discharge and thermal stress requirements. Huayuan is pioneering ultra-thin (12.5μm carrier) corona-resistant polyimide tapes capable of preventing insulation erosion in next-generation SiC motor inverters.
Modern sub-nanometer semiconductor packaging is susceptible to triboelectric discharge during high-speed tape unwinding. Huayuan's proprietary antistatic backside-coated Kapton tapes maintain surface resistivity within 10^6 to 10^9 ohms/sq, keeping unwinding static charge below 50V.
Global environmental mandates are phasing out brominated and fluorinated additives. Huayuan has engineered halogen-free organophosphorus-modified silicone crosslinking systems that achieve UL 94V-0 ratings without releasing toxic fumes during accidental fire events.
Tracing our path from an experimental coatings laboratory in Zhuhai to an internationally recognized, specialized enterprise with multi-site manufacturing capacity.
Zhuhai Huayuan Electronics Co., Ltd. established at Nanping Science & Technology Park, dedicating precision production lines to electrical insulating tapes.
Implemented an ISO 9001:2015 quality management system and commissioned precision Class 10,000 cleanroom die-cutting facilities for electronic components.
Formally incorporated Huayuan International Technology (Hong Kong) Co., Ltd. to facilitate global logistics, foreign exchange, and duty-free supply partnerships.
Awarded China National High-Tech Enterprise status after securing multiple patents in high-temperature pressure-sensitive silicone synthesis.
Accredited as a specialized, refined, distinctive, and innovative enterprise by the Zhuhai Municipal Bureau of Industry and Information Technology.
Recognized as a Guangdong Provincial Specialized SME, cementing our technical authority across the southern China advanced materials corridor.
Expanded capacity with a new manufacturing campus in Tanzhou Town, Zhongshan, introducing ultra-high-speed reverse gravure coating units.
Pioneering low-carbon bio-based carriers and high-thermal-conductivity polyimide films tailored for gigawatt-scale grid storage and 800V EV drivetrains.
Explore our specialized portfolio of Kapton sublimation films, heat-resistant glass fibers, acetate fabric tapes, and engineered double-sided adhesives.
Key technical, regulatory, and purchasing answers to streamline vendor qualification and mass production onboarding.
